How to,,Drop in fork low/ kit
#1
How to,,Drop in fork low/ kit
Quick guild to progressive drop ins
First you need to take the pressure off of the fork tubes,,,So a jack is needed,,,I raised my bike to the point were the tire was slightly touching,,,Just to keep a little tension ,,avoiding the forks from slapping over while working on tubes
Next remove your handle bars ,,to have access to the fork caps
Loosen top pinch bolt and then fork caps
Now you can remove the stock spacer
Remove washer by fishing it out
Then fish out stock springs with coat hanger..
after old spring is removed,,install new spring
Then install compensation spring
next washer
Then cut spacer,,,I wanted a one inch drop,, so i cut the spacer down to two inches ,,,If your looking for a two inch drop ,,cut the spacer down to one inch...
Install spacer then fork cap
Re-tighten pinch bolt ,,and reinstall handle bars,,,
Look at bike and enjoy,,,,
My bike is a 2010 so there was no need to change out fork oil,,,but it is recommended,,,I also let the spacer and spring drain into the tubes,,,so there was only a three or four drops of lost oil..
Very easy to do,,,
First you need to take the pressure off of the fork tubes,,,So a jack is needed,,,I raised my bike to the point were the tire was slightly touching,,,Just to keep a little tension ,,avoiding the forks from slapping over while working on tubes
Next remove your handle bars ,,to have access to the fork caps
Loosen top pinch bolt and then fork caps
Now you can remove the stock spacer
Remove washer by fishing it out
Then fish out stock springs with coat hanger..
after old spring is removed,,install new spring
Then install compensation spring
next washer
Then cut spacer,,,I wanted a one inch drop,, so i cut the spacer down to two inches ,,,If your looking for a two inch drop ,,cut the spacer down to one inch...
Install spacer then fork cap
Re-tighten pinch bolt ,,and reinstall handle bars,,,
Look at bike and enjoy,,,,
My bike is a 2010 so there was no need to change out fork oil,,,but it is recommended,,,I also let the spacer and spring drain into the tubes,,,so there was only a three or four drops of lost oil..
Very easy to do,,,
Last edited by DirtNap; 04-17-2010 at 11:41 AM.
#3
Join Date: May 2007
Location: West Branch, Michigan
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Anyone go to the Home Page on this Forum? They have a video posted of this very thing....This is the title HARLEY DAVIDSON PRODUCT " Progressive's Suspension DROP-IN fork lowering kit" Step by step video from start to finish.
https://www.hdforums.com/
https://www.hdforums.com/
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