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Starter Wire to Relay Issue-Aggravating!

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  #1  
Old 04-13-2010 | 12:58 PM
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dFREDb
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From: Ponchatoula Louisiana
Default Starter Wire to Relay Issue-Aggravating!

Every now and then, I have to jiggle the wire going into the relay to get the starter to engage. Today I took the wire off and cleaned the contacts as best I could. Reinstalled with Di-Electric grease. Same problem. Any recommendations? Replace the wire? Bend the contact a little bit?
 
  #2  
Old 04-13-2010 | 10:29 PM
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Originally Posted by dFREDb
.

Every now and then, I have to jiggle the wire going into the relay to get the starter to engage.
Today I took the wire off and cleaned the contacts as best I could.
Reinstalled with Di-Electric grease.
Same problem.
Any recommendations?



Replace the wire?

Bend the contact a little bit?
.
.
FRED, first thing I would try a jumper wire to test.

then go from there.

...........probably replace the wire.........
.
.
.
 
  #3  
Old 05-20-2010 | 11:07 PM
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Just thought I'd share the solution that I found for this problem. The little tab inside the connector that plugs into the starter relay was not making solid contact to the relay switch. Bought a 50 cent connector, cleaned it all out with contact cleaner. Problem solved! Now how many times has it cost you 50 cents and a little elbow grease to fix ANYTHING on a Harley?
 
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