Need front end CLUNK service bullitin
#1
Join Date: Mar 2007
Location: Chicago suburbs (Elgin/Schaumburg)
Posts: 19,481
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Need front end CLUNK service bullitin
Well my bike finally started with the front end CLUNK... i have spoke to a few people and they went over how the fix can be made with a new washer... but i have also heard that there is a service bullitin where good old HD will make the repair for me... i have searched high and low for this bullitin but have not found anything. \\; I called HD and they told me to bring it in and they will do the work but will have to charge me for the work... I am not going to pay them to put on a washer... if anyone knows where i can track down this bullitin i would be very thankful!
#2
#3
#5
RE: Need front end CLUNK service bullitin
At first when I spoke to the dealer about it I got the same story, they said I would have to pay for it. After I dropped it off for state inspection they found the bulletin, i assume some dealers are just not aware of it. They ordered the washer, I am just waiting for it to come in so they can install it free of charge. \\;
#6
RE: Need front end CLUNK service bullitin
Damn, they must not consider it a safety issue as the bulletin states "Normal warranty applies for service performed."
 \\;
Out of warranty, it your baby. \\; I've got five month's left on my warranty so I'll listen for the infamous clunk.
 \\;
Out of warranty, it your baby. \\; I've got five month's left on my warranty so I'll listen for the infamous clunk.
#7
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#9
RE: Need front end CLUNK service bullitin
This clunk is caused by the steering stem and bearings being sloppy in the neck and bearing races. \\;\\\\\\; The clunk can occur when hitting bumps or applying brakes. \\;\\\\\\; The new torque specs and hardened washer correct these issues.
#10
RE: Need front end CLUNK service bullitin
The first time I apply my brakes after long ride without using them, especially two up, I get a loud clunk when the front end loads up. The only thing I can compare it to is the sound a trailer makes when you drip it over a ball hitch. I have not noticed any steering issues at all, but it has been making the noise since I bought it so maybe I am just use to it. \\;