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Can't get it firm, is it too big or too small?

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  #21  
Old 12-20-2023, 08:45 AM
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Originally Posted by John CC
Do you know what the piston config of the stock front caliper was?
I haven't been able to find that info anywhere. It's a 4 piston but I don't know what size they are. Maybe someone will chime in, they're 2017 calipers from an FXDLS (they're going to be for sale soon too)
 
  #22  
Old 12-20-2023, 10:16 AM
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If I'm doing my math right.....
8 ea 30mm pistons (4 per caliper)

11/16" (about 17mm) would be a ratio of about 23:1. That "should" make it more of a wooden, shorter travel, more of a on and off feel.
5/8" or 16mm would be about 28:1. That should be a bit on the soft longer travel side easier for 2 fingers.

Hope this helps,
Tom
 

Last edited by Tom H; 12-20-2023 at 11:13 AM.
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  #23  
Old 12-20-2023, 11:08 AM
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Originally Posted by Tom H
If I'm doing my math right.....
8 ea 30mm pistons (4 per caliper)

11/16" (about 17mm) would be a ratio of about 23:1. That "should" make it more of a wooden, shorter travel, more of a on and off feel.
5/8" or 16mm would be about 28"1. That should be a bit on the soft longer travel side easier for 2 fingers.

Hope this helps,
Tom
I can't tell if it's wooden or not since I can't ride it, but I can say it doesn't feel like it will be. The main issue is being spongy, and the secondary issue is too much travel. I hate math so I couldn't tell you if you're correct or not, the document I attached in the first post (Front Master Cylinder Ratio Chart (vintagebrake.com)) is pretty different than your calculations...who knows how accurate IT is though? The more I dig on the internets though, the more I see 19mm masters used with dual Brembo radial calipers and 15 or 17mm used with a single.
 
  #24  
Old 12-20-2023, 11:31 AM
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I used the 30mm 4 piston spec and doubled it. The listing I believe is for a single caliper, not dual.

Can you pull the lever to the grip? Can you pump the lever to get a firm feel? Then it's likely air especially if pumping helps.

If it has a lot of travel, then will go to a firm feel, likely too small a master. Your choices per the chart a pretty limited.

FWIW: This is the sizes from one of my bikes. Front wheel 18", rear 17". Brakes are Brembo.

Front 320mm disc, single 4 piston caliper (2ea. 30/34). master is 13mm. Lever moves a little then controlably gets firmer.
Rear is linked to a second front caliper. Rear disc is 282mm with a 2 piston (2ea. 30/32) caliper, front disc is a 320mm with a 4 piston (2ea. 30/34) caliper. Both are being fed by a single 16mm master.

Hope this helps,
Tom
 

Last edited by Tom H; 12-20-2023 at 11:33 AM.
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  #25  
Old 12-20-2023, 12:00 PM
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Originally Posted by Tom H
I used the 30mm 4 piston spec and doubled it. The listing I believe is for a single caliper, not dual.

Can you pull the lever to the grip? Can you pump the lever to get a firm feel? Then it's likely air especially if pumping helps.

If it has a lot of travel, then will go to a firm feel, likely too small a master. Your choices per the chart a pretty limited.

FWIW: This is the sizes from one of my bikes. Front wheel 18", rear 17". Brakes are Brembo.

Front 320mm disc, single 4 piston caliper (2ea. 30/34). master is 13mm. Lever moves a little then controlably gets firmer.
Rear is linked to a second front caliper. Rear disc is 282mm with a 2 piston (2ea. 30/32) caliper, front disc is a 320mm with a 4 piston (2ea. 30/34) caliper. Both are being fed by a single 16mm master.

Hope this helps,
Tom
Ah, gotcha. And thanks for the info on your bike, very helpful!
 
  #26  
Old 12-20-2023, 12:39 PM
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I should have done this earlier. My front should have a 25:1 ratio if my math is correct and the chart is correct. They don't list 34mm pistons, went with 35mm. If I used 32mm it was 22:1. So just a guestimate, my 30/"34"mm is likely 23.5. It's not really a progressive pull, but not wooden either. Remember this is a single caliper (one side of wheel) with 4 pistons, not a dual 4 piston caliper (both sides of wheel) set up. So 25:1 would be right about the middle of what the chart guy said, guess the bike maker got it about right per the chart guy.

Area-mm2 of a pair of 30mm is 1413, area-mm2 for a pair of 35mm is 1924, MC 13mm is 132. 1413+1924=3337, then divided by 132=25:1 ratio. This is round numbers, didn't use behind the decimal point. Again if my math is correct for what the chart tells me. First time I have worked out the ratios.

Tom
 

Last edited by Tom H; 12-20-2023 at 12:51 PM.
  #27  
Old 12-20-2023, 01:13 PM
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If the lever has a lot of travel, and the master is the issue, then a bigger one will decrease travel. There is nothing you have mentioned that would indicate a smaller master will help.
 
  #28  
Old 12-20-2023, 01:17 PM
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Originally Posted by John CC
If the lever has a lot of travel, and the master is the issue, then a bigger one will decrease travel. There is nothing you have mentioned that would indicate a smaller master will help.
Yeah, I was going the wrong direction earlier in the thread, I had it in my mind that 15mm was larger than my 11/16". I may try and reverse bleed since I have the time, but I'm convinced it's the master size and not an issue of air.
 
  #29  
Old 12-20-2023, 01:42 PM
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You can also measure the diameter of the pistons in your original brake and get a base line. Dial calipers work best, but a ruler will do in a pinch.
 
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  #30  
Old 12-21-2023, 05:34 PM
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Originally Posted by Tom H
If I'm doing my math right.....
8 ea 30mm pistons (4 per caliper)

11/16" (about 17mm) would be a ratio of about 23:1. That "should" make it more of a wooden, shorter travel, more of a on and off feel.
5/8" or 16mm would be about 28:1. That should be a bit on the soft longer travel side easier for 2 fingers.

Hope this helps,
Tom
The ratios you are calculating are really 1/2 that as opposing pistons don't apply to the pressure of the pad. It's 4 30mm pistons not 8. The opposing side only adds to pad travel.
 


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