Primary oil leak
#1
Primary oil leak
Have a spot under the front of the primary, between the mid mount peg and shifter. Eliminated that is was a tranny leak by using dye. It is definitely primary oil. Hoping it was the simplest leak I put on a new outer to inner primary gasket and derbi gasket and inspection gasket while I was at it. NOT it. So because of that location I'm thinking the big o-ring between the inner primary and engine. Damit. Any suggestions on permanent cures while I go in to fix it? I see James makes a gasket/0-ring dealy to replace the o-ring.
#2
I believe your '03 with mids would have a similar primary design to my 2000. If so, it's very likely one (or both) of the "tower gaskets" causing the leak. It's super easy to miss these when removing/replacing the outer primary, By coincidence, I just had mine off two days ago to check and adjust primary chain tension (I find it easier than doing it through the inspection cover). I lost one of these little seals taking the cover off, and couldn't find it anywhere (must've fallen into the oil pan). I made a functional replacement by cutting off a round section with a hole in the middle off a used rocker cover gasket I found on a shelf.
My trick to keep them in place while installing the cover is to dab a bit of antisieze on the boss first... It holds the gasket just fine during assembly.
These are the locations of the gaskets I'm talking about:
Since they sit above the static oil level, you won't lose a ton of fluid here... But as oil splash permeates the whole primary, some will drip out.
My trick to keep them in place while installing the cover is to dab a bit of antisieze on the boss first... It holds the gasket just fine during assembly.
These are the locations of the gaskets I'm talking about:
Since they sit above the static oil level, you won't lose a ton of fluid here... But as oil splash permeates the whole primary, some will drip out.
The following users liked this post:
beanoboy (07-27-2019)
#3
Thanks F86, as a matter of fact when I replaced the big gasket I noticed that there were no gaskets on the towers, and I did get new ones at HD, surprised they had them. I was hoping that or the big gasket was the source of the leak but wasn't. I think it is the o-ring. Nice bike F86, Bassani exhaust? What have you done to the motor? I went 95in. Mondello Heads, Wood TW8G cams, 10.5-1 comp. DarkHorse Crank. DynaTek ignition. It hauls. So anyway since I'm pretty sure it's the o-ring I put in some BlueDevil oil stop leak, never heard of anyone doing that on a Harley but thought what the hell. Seemed to help, then drained it and put in 80w-90w gear oil, what I run in the tranny. Hasn't leaked yet and the shifting wasn't affected. I'll see I guess.
#4