Carburetor Related Find discussions on carburetor related goodies here. Swap and trades? Rebuild information and tuning for the pre EFI systems.

CV Carb Jetting

Thread Tools
 
Search this Thread
 
  #1  
Old 08-19-2018 | 06:16 PM
pnwsurveyor's Avatar
pnwsurveyor
Thread Starter
|
Novice
Joined: Aug 2018
Posts: 24
Likes: 4
From: Vancouver, WA
Default CV Carb Jetting

1990 Evo with a 1992 CV with a high flow K&M air filter. Crane Cam & V&H pipes. I added the pipes, everything else was on it when I bought it. The carb had 180 main and 48 slow. When I put pipes on, I rebuilt the carb and added a Yost knurled needle jet.

I fired her up and had no throttle. Dropped to a 46 and gained some throttle but could adjust anything wth the needle. Dropped to a 44 and was able to stumble her at 3 turns out. Left it at 2-3/4 and runs good. Plugs were mostly grey with a little black on the tip. I dropped to 42 and no black, but a little too close to white. Problem is, through all this I am getting black exhaust sooting my rear fender. Thinking I need to stick with the 44 but it seems too small for what I’m running. Stock for a ‘92 is 42 which is my carb. Stock for a ‘90 is 45 which is my engine. Am I just stuck with the soot? What else can I do, second to paying for a dyno tune?
 
The following users liked this post:
kc15842 (11-23-2018)
  #2  
Old 08-20-2018 | 12:42 AM
DaddyFlip's Avatar
DaddyFlip
Cruiser
Joined: May 2017
Posts: 122
Likes: 26
From: SEARK
Default

"By the book", 48/185 should be the right jet set for your engine. It sounds like you are leaking fuel by somewhere, probably a lot, given the way the throttle is acting and the presence of the exhaust soot. I assume you meant a Yost mixture screw. That's another hint that there's too much fuel getting by if it does nothing within a few turns. I'm wondering, how long are you running the bike before you decide that the plugs are telling you the right story and examining the exhaust? Just in the garage or taking out for a decent trip to get it hot? I would make sure that the float and valve are set properly and that the valve is good. Also have to check all the soft parts of the carb; seals and O-rings.
 
  #3  
Old 08-20-2018 | 04:19 AM
Yankee Dog's Avatar
Yankee Dog
Stellar HDF Member
Veteran: Navy
Joined: Apr 2007
Posts: 3,341
Likes: 2,119
From: Brighton, MI
Default

Daddyflip offers good advice. Check float level. Higher the float level, the richer the mix, lower level is leaner. Also consider fine tuning with the needle: The higher the needle, the sooner the fuel (mid range circuit) comes in, and the lower the needle, it comes in later. Make sure the O-ring in your new adjusting screw is in good shape and didn't fall out when switching it out.

Assuming you carb is clean, and your intake seals are making a good seal, It sounds like you had the idle circuit dialed in pretty close with the 44 (maybe split the difference and try a 45), and the black soot is probably caused by the mid range circuit. If it is the midrange, then besides the main jet, the needle thickness, needle taper, and needle height come into play. Any shims on the needle? If so, remove them and see if it helps.

The idle circuit goes to about 1/4 throttle (see diagram below) then the needle and needle jet start entering the picture, but there is some overlap with the idle circuit and the mid circuit (needle and needle jet). So maybe lower the needle a notch if its an adjustable needle. Also, the fatter the needle sitting in the needle jet, the less fuel that gets thru, and of course the thinner the needle, then more fuel will get past the needle jet.

I am kind of playing with the same issue as you right now, but am a touch lean. So I plan on checking float level and adjusting to max height spec, then if need be, switching to a thinner needle to let more fuel in. My main is a 185, and my slow is a 46. I had a 48 slow but adjusting it did nothing, so I changed to the 46 and am at two turns out. I am using a NOK M needle with two washers under the needle. Bike runs great but it seems a little lean. No blisters or specks on the plugs, no engine ping, just very little color to the plugs. I might go to a N65c needle or the CVP velocity needle next. If I do, then I need to consider that I will probably have to start over with the tuning. Might even need to switch out the main jet because I will be getting more fuel into the mix with the thinner and shorter needle.

 
The following 3 users liked this post by Yankee Dog:
DaddyFlip (08-20-2018), JayStronghawk (08-20-2018), Tiki-Bones (09-02-2019)
  #4  
Old 08-20-2018 | 08:52 AM
DaddyFlip's Avatar
DaddyFlip
Cruiser
Joined: May 2017
Posts: 122
Likes: 26
From: SEARK
Default

That graphic shows why it's important to take a ride, let the bike warm up, and run in that 1/4-3/8 throttle range for a little while to tune the mix and check the plugs. Notice that three of the four fuel metering components are in the meat of their contribution while the fourth (main jet) doesn't matter yet. In the case of the OP, it shows why going to progressively smaller pilot jets is helping matters; it's restricting fuel that's leaking by and overfilling the bowl. That's my read, anyway.
 
The following users liked this post:
Damien 604 - 05fxdc (10-28-2021)
  #5  
Old 08-20-2018 | 09:35 AM
pnwsurveyor's Avatar
pnwsurveyor
Thread Starter
|
Novice
Joined: Aug 2018
Posts: 24
Likes: 4
From: Vancouver, WA
Default

Thanks for the response DaddyFlip.

Originally Posted by DaddyFlip
"By the book", 48/185 should be the right jet set for your engine. It sounds like you are leaking fuel by somewhere, probably a lot, given the way the throttle is acting and the presence of the exhaust soot. I assume you meant a Yost mixture screw. That's another hint that there's too much fuel getting by if it does nothing within a few turns.
Yes - mixture screw. I had rebuilt the carb in 2016 before getting into the tuning of it so it's pretty tight. I kept notes of everything I did and just checked them. When I dropped to #44, I was able to get some engine stumble at 1-1/2 turns. I left it at 2 tuns and she ran great. When I dropped to the #42 last night I noticed the mixture screw was out to 3 turns. Damn thing is vibrating out! This would explain why it's running rich.

Originally Posted by DaddyFlip
I'm wondering, how long are you running the bike before you decide that the plugs are telling you the right story and examining the exhaust? Just in the garage or taking out for a decent trip to get it hot?
I warmed it up completely in the garage, shut her down and put in new plugs. Then fired her up, rode about 1 mile to the freeway, then cranked on here with high RPM's in 3rd, then in 4th for about 1 mile. I pulled off and killed it before she dropped to idle, then pulled a plug. I'm new to all this carb jetting stuff, but its more white than grey and shows some blistering on the top of the ground electrode.

Originally Posted by DaddyFlip
I would make sure that the float and valve are set properly and that the valve is good. Also have to check all the soft parts of the carb; seals and O-rings.
All still pretty fresh.


 
  #6  
Old 08-20-2018 | 09:55 AM
pnwsurveyor's Avatar
pnwsurveyor
Thread Starter
|
Novice
Joined: Aug 2018
Posts: 24
Likes: 4
From: Vancouver, WA
Default

I posted a reply once but it seems to not have taken...

I warmed her up completely in the garage, shut her down and dropped in new plugs. Then fired her up and hit the road. about 1 mile of normal riding at 35ish, then hit the freeway and opened her up for about 1 mile. Revved high in 3rd and 4th, pulled off and killed her before she dropped to idle, then pulled a plug. I'm new to this carb tuning thing, but it was pretty white and showed blisters on the ground electrode.

I found my notes from when I rebuilt the carb in '16. I put the #44 in and got the engine idle to stumble at 1-1/2 turns. I left it at 2 turns and she ran great. when I dropped in that #42 last night, I noticed the mixture screw was out to 3 turns. I think that Yost is vibrating out. This might explain the rich mixture.

I'm going to pull the carb again and check the float and drop it a bit if needed. If I do drop it, I'll put in the #48 again and see what's what. If I don't need to adjust the float, I'll drop in a #45.

How can I make sure that Yost isn't going to vibrate out?! Oh, and the Yost doesn't currently have any shims. When I rebuilt the carb in '16 I found that the original owner had the mixture screw in without an o-ring or washer!?

Mike
 

Last edited by pnwsurveyor; 08-20-2018 at 10:07 AM. Reason: added picture
  #7  
Old 08-20-2018 | 10:26 AM
DaddyFlip's Avatar
DaddyFlip
Cruiser
Joined: May 2017
Posts: 122
Likes: 26
From: SEARK
Default

Plug looks decent. On the Yost, most folks like to complain that it doesn't have a slotted head, but it doesn't need one. It's a knurled head that you turn with your hand and if there was a slot, and the slot happened to line up so you couldn't see it from the front of the bike, it would do you no good anyway. Your "check" to make sure it hasn't moved is to get it set where you want it and make a reference mark on the knurled edge with a Sharpie. You can then cut a small slot with a file or Dremel there so you can get a quick visual at any time. To keep the screw from moving, first make sure there is only one O-ring in there; use a paper clip with a tiny bend at the end to reach into the hole and carfully probe and pull out any/all O-rings. Then replace with O-ring - washer - spring - screw. You can put more tension on the screw by stretching the spring a little bit.
 
  #8  
Old 08-20-2018 | 12:12 PM
Yankee Dog's Avatar
Yankee Dog
Stellar HDF Member
Veteran: Navy
Joined: Apr 2007
Posts: 3,341
Likes: 2,119
From: Brighton, MI
Default

delete
 

Last edited by Yankee Dog; 08-20-2018 at 03:57 PM.
  #9  
Old 08-20-2018 | 12:21 PM
Yankee Dog's Avatar
Yankee Dog
Stellar HDF Member
Veteran: Navy
Joined: Apr 2007
Posts: 3,341
Likes: 2,119
From: Brighton, MI
Default

Delete
 

Last edited by Yankee Dog; 08-20-2018 at 04:02 PM.
  #10  
Old 08-20-2018 | 12:25 PM
Yankee Dog's Avatar
Yankee Dog
Stellar HDF Member
Veteran: Navy
Joined: Apr 2007
Posts: 3,341
Likes: 2,119
From: Brighton, MI
Default

delete
 

Last edited by Yankee Dog; 08-20-2018 at 03:57 PM.


Quick Reply: CV Carb Jetting



All times are GMT -5. The time now is 10:23 PM.