Harley Davidson Forums
Harley Davidson Forums - Harley Davidson Classifieds - HDForums.com Photo Galleries - Create an Account - Harley Davidson News

Go Back   Harley Davidson Forums > Harley Davidson Motorcycles > Sportster Models

Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by: Rush Racing Products


Welcome to HDForums.com!
Welcome to HDForums.com.

You are currently viewing our forum as a guest, which gives you limited access to view most discussions and access our other features. By joining our community, at no cost, you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is free, fast and simple, join HDForums.com community today!


Reply
 
Thread Tools Search this Thread
  #1  
Old 07-17-2009, 07:58 AM
nevets61's Avatar
nevets61 nevets61 is offline
Prospect
 
Join Date: May 2007
Location: San Antonio, TX
Posts: 279
Default Forward control extension of 5"

All, I have seen many ask about extending their controls on 2004 and up Sporties, at one time I had a post in the sticky section for mods of the ones I built for my 2007 1200C. I am doing this again so all can see what I did and make their own if they wish. Keep in mind that you need V&H pipes or other brands that pull the front header pipe back from the stock location to go 5". Parts can be ordered from www.mcmaster.com, check prices there as they have probably changed but when I fab'd mine it cost about $50. Increasing the angle in my drawing will shorten the extension and decreasing it will increase it. You just have to play with it.

I hope other tall riders might find this helpful. If you can drill 3 holes and do some welding you can enjoy this bracket design. It ditches the old cast frame bracket, reusing all the pegs, brake pedals and shift pedal that came on your forward controls.
This ad is not displayed to registered and logged-in members.
Register your free account today and become a member on HD Forums!
Attached Thumbnails
forward-control-extension-of-5-bracket1.jpg  forward-control-extension-of-5-bracket2.jpg  forward-control-extension-of-5-peg-brackets-drawing.jpg  forward-control-extension-of-5-pegs-front-right.jpg  forward-control-extension-of-5-pegs-left.jpg  

__________________
Life is short... RIDE HARD!!!
Patriot Guard Rider
2007 XL1200C Sportster
2007 FLHX Street Glide

Last edited by nevets61; 07-17-2009 at 09:38 AM. Reason: To detail years for mod.
Reply With Quote
  #2  
Old 07-25-2009, 02:42 PM
brettnbama's Avatar
brettnbama brettnbama is offline
Road Warrior
 
Join Date: Sep 2008
Location: phenix city, AL/columbus, GA
Posts: 1,513
Default

hey man, could you email that drawing to me at brett.paul1@us.army.mil its hard to read on here
__________________

09 Vivid Black Road King
09 HD Iron 1200
Reply With Quote
  #3  
Old 07-26-2009, 04:44 AM
johnpawt johnpawt is offline
Hang Around
 
Join Date: Aug 2008
Location: Plainfield, CT
Posts: 7
Default

Also note that,,,marcustoms on Ebay has a 6" extension that is powder coated and is nothing short of awesome. It is for XLC
Reply With Quote
  #4  
Old 07-27-2009, 10:30 PM
Paulflhx Paulflhx is offline
Hang Around
 
Join Date: Jan 2007
Location:
Posts: 39
Default

Great info. Thanks.
Reply With Quote
  #5  
Old 08-06-2009, 06:57 PM
tinman67's Avatar
tinman67 tinman67 is offline
Senior Rider
 
Join Date: Apr 2009
Location: St. Louis
Posts: 447
Default

Has anyone ever tried just reversing the left and right mounts. As is they are curved back, if you switch them from left to right they will be curved forward. Just a thought. I may try it this weekend just to see.
__________________
Just a little fish in a big pond
Reply With Quote
  #6  
Old 08-07-2009, 09:49 PM
tinman67's Avatar
tinman67 tinman67 is offline
Senior Rider
 
Join Date: Apr 2009
Location: St. Louis
Posts: 447
Default

Quote:
Originally Posted by tinman67 View Post
Has anyone ever tried just reversing the left and right mounts. As is they are curved back, if you switch them from left to right they will be curved forward. Just a thought. I may try it this weekend just to see.

Duh. No. Just answered my own stupid question.
__________________
Just a little fish in a big pond
Reply With Quote
  #7  
Old 08-08-2009, 09:57 AM
tinman67's Avatar
tinman67 tinman67 is offline
Senior Rider
 
Join Date: Apr 2009
Location: St. Louis
Posts: 447
Default

Quote:
Originally Posted by nevets61 View Post
All, I have seen many ask about extending their controls on 2004 and up Sporties, at one time I had a post in the sticky section for mods of the ones I built for my 2007 1200C. I am doing this again so all can see what I did and make their own if they wish. Keep in mind that you need V&H pipes or other brands that pull the front header pipe back from the stock location to go 5". Parts can be ordered from www.mcmaster.com, check prices there as they have probably changed but when I fab'd mine it cost about $50. Increasing the angle in my drawing will shorten the extension and decreasing it will increase it. You just have to play with it.

I hope other tall riders might find this helpful. If you can drill 3 holes and do some welding you can enjoy this bracket design. It ditches the old cast frame bracket, reusing all the pegs, brake pedals and shift pedal that came on your forward controls.
Well, I found a set of +2 forwards at midwest motorcycle supply. $355. Holy S*&%. Looks like I'll be taking your shop drawing to the fab table and makin a set of my own. Thanks for the info. Problem is, I'm not so fond of the idea of welding a section into the original brake linkage. I'm wondering if anyone knows of a stock or aftermarket brake llinkage that will add 5" to my brake link. I found a bunch of aftermarket shift linkage to do that side, but none for brakes.
__________________
Just a little fish in a big pond
Reply With Quote
  #8  
Old 08-18-2009, 12:15 PM
spoonie84 spoonie84 is offline
Hang Around
 
Join Date: Jun 2009
Posts: 10
Default

Nevets61,

Do you mind emailing the bracket design? (kylespooner8@gmail.com) I would like to get started on it but I just can't read it. Thanks mate
Reply With Quote
  #9  
Old 08-19-2009, 07:13 AM
guitarman023 guitarman023 is offline
Road Captain
 
Join Date: Jan 2009
Location: Marietta, Ohio
Posts: 541
Send a message via AIM to guitarman023 Send a message via Yahoo to guitarman023
Default

Quote:
Originally Posted by tinman67 View Post
Well, I found a set of +2 forwards at midwest motorcycle supply. $355. Holy S*&%. Looks like I'll be taking your shop drawing to the fab table and makin a set of my own. Thanks for the info. Problem is, I'm not so fond of the idea of welding a section into the original brake linkage. I'm wondering if anyone knows of a stock or aftermarket brake llinkage that will add 5" to my brake link. I found a bunch of aftermarket shift linkage to do that side, but none for brakes.

I found it easier to move the master cylinder instead.
__________________
If you can't be good, be good at it!
Reply With Quote
  #10  
Old 09-09-2009, 08:39 PM
mtruland mtruland is offline
Hang Around
 
Join Date: Sep 2009
Posts: 9
Default

I might look into this for my sporty. Something about forward controls never really felt 'forward.'
Reply With Quote
Reply

Tags
08, brackets, control, controls, extension, extensions, forward, harley, hd, iron, king, left, reversing, road, sportster, switch


Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off
Forum Jump

Advertising
Featured Sponsors
New Sponsors
All times are GMT -5. The time now is 11:12 PM.

© Internet Brands, Inc.

Powered by vBulletin® Version 3.7.1
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.2.0