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Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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  #11  
Old 06-15-2009, 10:09 PM
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Biker Trash Biker Trash is offline
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I guess I'm not sure why you all are afraid to change out the needle? I rejetted my carb with the Yost kit changing the Spring, Needle jet, the pilot jet, main jet, and the emulssion tube as well as drilling the vacuum port on the slide to 1/8". I still get good fuel milage (between 42 and 48) and have all the power in the world at the flick of the wrist. The reason for the needle jet change is to get rid of the mid-range power flat spot.
IMO the Yost kit is worth EVERY penny.
Oh FYI I run a 45 pilot, 185 main, and the blue needle for a forcewinder A/C and Samson Rip saws.
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It's better to be hated for what you are, than loved for what you're not...
"96 XL1200C Modified to MY liking...
1998 Ultra Classic, Stock and stayin that way

Last edited by Biker Trash; 06-15-2009 at 10:43 PM.
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  #12  
Old 06-15-2009, 10:37 PM
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xFreebirdx xFreebirdx is offline
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Quote:
Originally Posted by Biker Trash View Post
I guess I'm not sure why you all are afraid to change out the needle? I regetting my carb with the Yost kit changing the Spring, Needle jet, the pilot jet, main jet, and the emulssion tube as well as drilling the vacuum port on the slide to 1/8". I still get good fuel milage (between 42 and 48) and have all the power in the world at the flick of the wrist. The reason for the needle jet change is to get rid of the mid-range power flat spot.
IMO the Yost kit is worth EVERY penny.
Oh FYI I have a 45 pilot, 185 main, and the blue needle for a forcewinder A/C and Samson Rip saws.

I did the same thing pretty much with the CV Performance Kit. Made a big difference. Twist the throttle and hang on. Fock Mikuni. lol j/k. Like BT says, there is no need to fear it.

I'm at 48 pilot, with a home made 194 main. I stepped drilled the 190 to a 194 till the plugs were perfect. Soon as I pick up the 2 to 1 exhaust I have my eye on I'll put it too the Dyno and go for the big numbers.
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2004 DS650X (Rotax)
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617 Mach1 on NOS (Rotax)
1996 D3500 V10 425hp
1996 HD 1250 XLH "Custom" Stage 2 Heads, SE.497 Cams, SE Prog. Race Ignition.
Vet: US ARMY 78 - 81.......Patriot Guard Rider#45266
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  #13  
Old 06-15-2009, 10:40 PM
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Holy shit Freebird! Sounds like you got a monster on your hands!
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It's better to be hated for what you are, than loved for what you're not...
"96 XL1200C Modified to MY liking...
1998 Ultra Classic, Stock and stayin that way
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  #14  
Old 06-15-2009, 11:55 PM
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vincentostapowich vincentostapowich is offline
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We're at about 900 ft elevation here,and unfortunately i run an 883 not a 1200,and after alot of testing i finally settled on a 48 pilot,175 main,n65c needle and shimmed it 47 thou.
Se11's with the packing removed,Se air cleaner
No lean backfires and considerably more power.

As far as opening up the top of the carb and removing the diaphram,,unless you are a ham fisted caveman and are all thumbs and consider fine tuning, hitting the carb with a hammer,the most difficult part will be loosening the throttle cable bracket.


Good luck,,you"ll end up with a great deal of personal satisfaction after doing this one.
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  #15  
Old 06-16-2009, 06:53 AM
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Holy shit Freebird! Sounds like you got a monster on your hands!
Tuned to the drag pipes, at WOT that sucker accelerates like a 2 stroke.
Makes me wish I had a longer swingarm. lol
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2004 DS650X (Rotax)
800 Open Mod (Rotax)
617 Mach1 on NOS (Rotax)
1996 D3500 V10 425hp
1996 HD 1250 XLH "Custom" Stage 2 Heads, SE.497 Cams, SE Prog. Race Ignition.
Vet: US ARMY 78 - 81.......Patriot Guard Rider#45266
1996 HD 1250 XLH
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  #16  
Old 06-16-2009, 09:22 AM
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Originally Posted by xFreebirdx View Post
Tuned to the drag pipes, at WOT that sucker accelerates like a 2 stroke.
Makes me wish I had a longer swingarm. lol
Sweet! Sounds like you had better hang on to that thing TIGHT!

To the OP, Don't fear the carb. Read up as much as you can and go for it! The biggest side effect should be a wider grin everytime you twist the throttle. There is nothing like doing a 5th gear roll on to pass a slow moving vehicle and doing 80 when you get around said vehicle (starting at 45MPH riding 2 up).
Here's a couple of links that proved useful when I rejetted my carb...

http://www.mklsportster.com/xlcvarticle.htm

http://www.mklsportster.com/xlyostreva.htm
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06, 1200, 2002, 883, custom, davidson, harley, jet, kit, main, recomended, rejet, rejetting, sportster, xl


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