Harley Davidson Forums
Harley Davidson Forums - Harley Davidson Classifieds - HDForums.com Photo Galleries - Create an Account - Harley Davidson News

Go Back   Harley Davidson Forums > Harley Davidson Motorcycles > Evo Classic Models

Evo Classic Models All Evo Models
Sponsored by: J&M Motorcycle Audio


Welcome to HDForums.com!
Welcome to HDForums.com.

You are currently viewing our forum as a guest, which gives you limited access to view most discussions and access our other features. By joining our community, at no cost, you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is free, fast and simple, join HDForums.com community today!


Reply
 
Thread Tools Search this Thread
  #11  
Old 07-21-2009, 11:48 PM
im im is offline
Road Master
 
Join Date: Feb 2007
Location:
Posts: 850
Default

let us know how it goes.
This ad is not displayed to registered and logged-in members.
Register your free account today and become a member on HD Forums!
Reply With Quote
  #12  
Old 07-22-2009, 12:04 AM
Fatboy931 Fatboy931 is offline
Prospect
 
Join Date: Nov 2006
Location: Arnold, MO
Posts: 185
Default

I have the Colony oversized plug. The tap is way to big. It also appears that the shoulders on the pug will interfere with the inner primary. The case on my 93 FLSTF extends out and I'm not sure that the plug would bottom as intended. Thought about using a shop vac to keep shavings out of the crankcase but I don't think it will work.
Reply With Quote
  #13  
Old 07-22-2009, 12:14 AM
Fatboy931 Fatboy931 is offline
Prospect
 
Join Date: Nov 2006
Location: Arnold, MO
Posts: 185
Default

3/8 pipe plug is close but still have the shavings issue. Foung a neoprene expansion plug that fits but if you've ever seen what will come out of crankcase when the plug is out failure would not be a pretty sight. Also not sure what temp and oil would do to plug. Thanks to everyong who has chimed in. No such thing as a bad suggestion.
Reply With Quote
  #14  
Old 07-22-2009, 08:01 AM
miacycles's Avatar
miacycles miacycles is offline
Road Warrior
 
Join Date: Sep 2007
Location: Glenmont, NY
Posts: 1,614
Default

The Jims tool works well is cheaper and takes up less room than a press. You can also get the same tool from Georges Garage, check out their website. What we would use to fix it, if the cases were split is a Keen-sert. After it was installed we would machine the excess flush with the case.Then you would have a steel insert that was almost impossible to strip. You are right in assuming that you would need at least a few threads to hold it in as the crankcase pressures would blow it out otherwise. Hope this helps.
__________________
John Therrien

SPEED COSTS, HOW FAST DO YOU WANT TO GO ????

Marines may guard the gates of heaven
A job they may do well !!

But it takes the 82nd Airborne
To guard the gates of hell !!
Reply With Quote
  #15  
Old 07-22-2009, 07:15 PM
HD7585's Avatar
HD7585 HD7585 is online now
Road Warrior
 
Join Date: Nov 2006
Location:
Posts: 1,794
Default

They make rubber expansion plugs for stripped out oil pans............most auto stores have them. They seal very well. It'll get ya back on the road quick........till you get the oversize tap & plug kit
__________________
85 FXST Belts are for Pants...If it said custom when you bought it..it ain't.
Reply With Quote
  #16  
Old 07-22-2009, 10:12 PM
miacycles's Avatar
miacycles miacycles is offline
Road Warrior
 
Join Date: Sep 2007
Location: Glenmont, NY
Posts: 1,614
Default

The problem with the oversize, self tapping or rubber expansion types is there is limited room between the case and the flywheel. Those types of plugs will all hit the flywheel.
__________________
John Therrien

SPEED COSTS, HOW FAST DO YOU WANT TO GO ????

Marines may guard the gates of heaven
A job they may do well !!

But it takes the 82nd Airborne
To guard the gates of hell !!
Reply With Quote
  #17  
Old 07-22-2009, 10:18 PM
Fatboy931 Fatboy931 is offline
Prospect
 
Join Date: Nov 2006
Location: Arnold, MO
Posts: 185
Default

Very limited room. That and the fear of fogging myself and the wife when it blows out is stopping me. Checked out Georges and it's alot cheaper than Jim's. Is the quality there?
Reply With Quote
  #18  
Old 07-23-2009, 09:58 AM
Calwoodbutcher Calwoodbutcher is offline
Road Captain
 
Join Date: Mar 2006
Location: OC California
Posts: 616
Default

George's is really good quality. I have been to his place and I own some of his tools. Great guy too.
__________________
"When the government fears the people there is liberty; when the people fear the government there is tyranny"
:Thomas jefferson
Reply With Quote
  #19  
Old 07-23-2009, 09:24 PM
Fatboy931 Fatboy931 is offline
Prospect
 
Join Date: Nov 2006
Location: Arnold, MO
Posts: 185
Default

Thanks for responses. Ordered a couple of tools from George's today. The cases are coming apart.
Reply With Quote
  #20  
Old 07-23-2009, 10:13 PM
miacycles's Avatar
miacycles miacycles is offline
Road Warrior
 
Join Date: Sep 2007
Location: Glenmont, NY
Posts: 1,614
Default

Keep us appraised of your progress!! Don't tell anyone, but since we discovered Georges our tool bills are lower and they work just as well as the more expensive ones. Graet people to do business with.
__________________
John Therrien

SPEED COSTS, HOW FAST DO YOU WANT TO GO ????

Marines may guard the gates of heaven
A job they may do well !!

But it takes the 82nd Airborne
To guard the gates of hell !!
Reply With Quote
Reply

Tags
82nd, airborne, davidson, epoxy, gates, harley, helicoil, helicoils, hell, hole, oil, oversized, plug, primary, repair, stripped, thread, timing


Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off
Forum Jump

Advertising
Featured Sponsors
New Sponsors
All times are GMT -5. The time now is 05:43 PM.

© Internet Brands, Inc.

Powered by vBulletin® Version 3.7.1
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.2.0