Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Rejetting

Thread Tools
 
Search this Thread
 
Old Jun 15, 2009 | 09:09 PM
  #11  
Biker Trash's Avatar
Biker Trash
Outstanding HDF Member
Joined: Jul 2007
Posts: 2,192
Likes: 2
From: Metro Milwaukee, WI
Default

I guess I'm not sure why you all are afraid to change out the needle? I rejetted my carb with the Yost kit changing the Spring, Needle jet, the pilot jet, main jet, and the emulssion tube as well as drilling the vacuum port on the slide to 1/8". I still get good fuel milage (between 42 and 48) and have all the power in the world at the flick of the wrist. The reason for the needle jet change is to get rid of the mid-range power flat spot.
IMO the Yost kit is worth EVERY penny.
Oh FYI I run a 45 pilot, 185 main, and the blue needle for a forcewinder A/C and Samson Rip saws.
 

Last edited by Biker Trash; Jun 15, 2009 at 09:43 PM.
Reply
Old Jun 15, 2009 | 09:37 PM
  #12  
xFreebirdx's Avatar
xFreebirdx
Ultimate HDF Member
Joined: Mar 2008
Posts: 7,604
Likes: 38
From: Landrum, SC , elevation 986'
Default

Originally Posted by Biker Trash
I guess I'm not sure why you all are afraid to change out the needle? I regetting my carb with the Yost kit changing the Spring, Needle jet, the pilot jet, main jet, and the emulssion tube as well as drilling the vacuum port on the slide to 1/8". I still get good fuel milage (between 42 and 48) and have all the power in the world at the flick of the wrist. The reason for the needle jet change is to get rid of the mid-range power flat spot.
IMO the Yost kit is worth EVERY penny.
Oh FYI I have a 45 pilot, 185 main, and the blue needle for a forcewinder A/C and Samson Rip saws.

I did the same thing pretty much with the CV Performance Kit. Made a big difference. Twist the throttle and hang on. Fock Mikuni. lol j/k. Like BT says, there is no need to fear it.

I'm at 48 pilot, with a home made 194 main. I stepped drilled the 190 to a 194 till the plugs were perfect. Soon as I pick up the 2 to 1 exhaust I have my eye on I'll put it too the Dyno and go for the big numbers.
 
Reply
Old Jun 15, 2009 | 09:40 PM
  #13  
Biker Trash's Avatar
Biker Trash
Outstanding HDF Member
Joined: Jul 2007
Posts: 2,192
Likes: 2
From: Metro Milwaukee, WI
Default

Holy **** Freebird! Sounds like you got a monster on your hands!
 
Reply
Old Jun 15, 2009 | 10:55 PM
  #14  
vincentostapowich's Avatar
vincentostapowich
Tourer
Joined: May 2008
Posts: 290
Likes: 1
From: Manitoba
Default

We're at about 900 ft elevation here,and unfortunately i run an 883 not a 1200,and after alot of testing i finally settled on a 48 pilot,175 main,n65c needle and shimmed it 47 thou.
Se11's with the packing removed,Se air cleaner
No lean backfires and considerably more power.

As far as opening up the top of the carb and removing the diaphram,,unless you are a ham fisted caveman and are all thumbs and consider fine tuning, hitting the carb with a hammer,the most difficult part will be loosening the throttle cable bracket.


Good luck,,you"ll end up with a great deal of personal satisfaction after doing this one.
 
Reply
Old Jun 16, 2009 | 05:53 AM
  #15  
xFreebirdx's Avatar
xFreebirdx
Ultimate HDF Member
Joined: Mar 2008
Posts: 7,604
Likes: 38
From: Landrum, SC , elevation 986'
Default

Originally Posted by Biker Trash
Holy **** Freebird! Sounds like you got a monster on your hands!
Tuned to the drag pipes, at WOT that sucker accelerates like a 2 stroke.
Makes me wish I had a longer swingarm. lol
 
Reply
Old Jun 16, 2009 | 08:22 AM
  #16  
Biker Trash's Avatar
Biker Trash
Outstanding HDF Member
Joined: Jul 2007
Posts: 2,192
Likes: 2
From: Metro Milwaukee, WI
Default

Originally Posted by xFreebirdx
Tuned to the drag pipes, at WOT that sucker accelerates like a 2 stroke.
Makes me wish I had a longer swingarm. lol
Sweet! Sounds like you had better hang on to that thing TIGHT!

To the OP, Don't fear the carb. Read up as much as you can and go for it! The biggest side effect should be a wider grin everytime you twist the throttle. There is nothing like doing a 5th gear roll on to pass a slow moving vehicle and doing 80 when you get around said vehicle (starting at 45MPH riding 2 up).
Here's a couple of links that proved useful when I rejetted my carb...

http://www.mklsportster.com/xlcvarticle.htm

http://www.mklsportster.com/xlyostreva.htm
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
2011Iron883
Sportster Models
13
Jul 11, 2011 02:17 PM
IronBoy883
Sportster Models
6
May 22, 2011 10:20 AM
VASportster
Sportster Models
0
May 8, 2011 10:31 PM
harleyj4585
Sportster Models
20
Apr 2, 2007 12:12 AM
MattR702
Exhaust System Topics
2
Sep 6, 2005 07:46 PM




All times are GMT -5. The time now is 12:58 AM.

story-0
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-1
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-2
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-3
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-4
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-5
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-6
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-7
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-8
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-9
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE